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6-axis robots that were used in the car industry are becoming more and more affordable. They can be mounted with different end effectors like a milling-bit, wire-cutter or extruder. In the past only software like SprutCAM could be used to do milling operations. In 2012 Grasshopper was introduced which made it possible to create tool-paths and robot-code or do inverse kinematics without much effort. Without having experience in robotics I discovered that I could generate a parametric design and export robot-code to fabricate it. Because of its insulating capabilities, EPS is a useful material in facades. With this project we explored the possibilities to sculpture EPS into a smart facade. With a wire-cutter mounted we managed to create a cavity in the center of this prototype. Wire cutting is a much more effective way of shaping EPS, but can only cut ruled surfaces. Combining the two subtractive methods creates a faster sculpting process.
Project name_     Hybrid facade prototype
Scope_            Design + fabrication 
Parametric tools_ Grasshopper + KUKA prc
Fabrication_      CNC milling + CNC wire cutting
Date_             march 2016
Location_         Dessau Germany

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